Product characteristics

Sanda technology intelligent control system

1. Intelligent original film storage system

1. Increasing the types of original films that can be optimized can effectively improve the optimization rate.

2. It can communicate with ERP or MES information, and can complete automatic loading according to the order optimization results, avoiding the traditional hanging pieces on the shelves, which not only improves work efficiency, but also reduces potential safety hazards.

3. Intelligent planning route for fast loading: the earliest production date, the least remaining number of pieces or the remaining number of pieces are enough for the order, and a variety of solutions can be used to transport the glass shelf.

4. According to the actual usage of the production line, the optimization package can be dynamically distributed, and the original chip-level optimization algorithm can be embedded to make real-time optimization processing such as “full rack optimization”.

5. Automatic and manual operation can be switched: during automatic operation, the optimization package can be automatically loaded to generate a loading task list for automatic execution, so as to realize unmanned production.

6. Highly integrated with ERP (MES) and real-time communication: warehousing and return can be completed by scanning the code with one click, and the ERP warehouse inventory is automatically synchronized; Real-time inventory sharing with ERP;   Real-time reporting of equipment status and output; Automatic work reporting.7. Managers can control the production data and equipment status in real time through the mobile phone.

2. Laser coding system

Each piece of glass is assigned a unique identification in the form of a QR code, which is laser-engraved on the glass surface. All subsequent processes can be read to determine the fragmentation condition and all process control (which can also be used for finished product traceability).

3. Optimization and cutting system

After years of accumulation and customer feedback, the optimization and cutting system developed by Sanda Technology’s algorithm team has been recognized by customers and has high satisfaction.

Fourth, single-line slice management system

The single-line slicing system supports two modes: online and offline: when offline, the disordered glass is sorted into a preset sorting method according to the shelf, which can be connected to ERP and MES to obtain process card information for matching, and can report fragments and statistical functions; When online, it can meet the matching needs of a single hollow line. Seamless connection with ERP\MES to share data.

5. Tempering/coating nesting optimization system

Based on the algorithm precipitation of the team’s optimization software, the tempered nesting system can automatically select the glass combination according to the characteristics of the glass in the steel area, so as to achieve a high loading rate (both online and offline can be applied) under the condition of ensuring quality.

6. Mezzanine line management

The mature laminated glass online management system saves the management of manual finding and matching. Sanda Technology’s self-developed film optimization algorithm makes the utilization rate of film reach an ideal state; At the same time, according to the production schedule, the amount of film production can be accurately estimated in advance to avoid the trouble of lack of film in the production process.

7. Management of hollow lines

The complete insulating glass online solution saves the trouble of manually finding and matching pieces, intelligently generates aluminum strip bending plans, and improves production efficiency. Deeply connect the equipment, track and manage every piece of glass on the production line, and accurately manage it by piece. Sanda has close cooperation with well-known equipment manufacturers at home and abroad, fully connected, MES/ERP multi-protocol communication, automatic reporting of fragments and completion information.

8. Box making management

The system can effectively control the production of traditional manual wooden boxes, manage them according to the product BOM structure, open up the data of planned production scheduling and operation positions, and workers can understand the wooden boxes they are about to do in real time, and guide the operation on the large screen. The system integrates the necessary box type and production process, combined with the order data, and the operator can directly operate according to the display, without manual experience. The system automatically manages the requisition of timber and reports to MES/ERP for cost management.

9. Visual inspection system

Based on efficient visual acquisition and vision algorithms, and integrating machine deep learning technology, it can comprehensively and quickly detect the defects of the production line glass, and communicate with MES\ERP in real time to automatically summarize and analyze quality information. Help deep processing plants to realize online detection of glass size, batch code reading, bubble detection, chipping detection, scratch detection, tempered waviness detection, stress spot detection, etc.